{"id":15817,"date":"2025-08-05T10:04:09","date_gmt":"2025-08-05T10:04:09","guid":{"rendered":"https:\/\/simutek.com.tr\/en\/?page_id=15817"},"modified":"2025-08-05T10:16:18","modified_gmt":"2025-08-05T10:16:18","slug":"mechanical-design-analysis","status":"publish","type":"page","link":"https:\/\/simutek.com.tr\/en\/mechanical-design-analysis\/","title":{"rendered":"Mechanical Design &#038; Analysis"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"15817\" class=\"elementor elementor-15817\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-7ff06dca elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"7ff06dca\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1495734e\" data-id=\"1495734e\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-772561a0 elementor-widget elementor-widget-text-editor\" data-id=\"772561a0\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>We specialize in delivering <strong data-start=\"439\" data-end=\"496\">cutting-edge mechanical design and analysis solutions<\/strong> tailored to your engineering challenges. Whether you&#8217;re developing a new product or optimizing an existing system, our expertise ensures robust, efficient, and innovative results.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-867fe6e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"867fe6e\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-df5d56c\" data-id=\"df5d56c\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-95016ae elementor-widget elementor-widget-text-editor\" data-id=\"95016ae\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h3 data-start=\"683\" data-end=\"709\"><strong data-start=\"689\" data-end=\"709\">Our Capabilities<\/strong><\/h3><ul data-start=\"711\" data-end=\"1813\"><li data-start=\"711\" data-end=\"933\"><p data-start=\"713\" data-end=\"933\"><strong data-start=\"713\" data-end=\"750\">3D CAD Modeling &amp; Assembly Design<\/strong><br data-start=\"750\" data-end=\"753\" \/>We use industry-standard tools\u00a0to develop detailed part and assembly models with full manufacturability in mind.<\/p><\/li><li data-start=\"935\" data-end=\"1215\"><p data-start=\"937\" data-end=\"1215\"><strong data-start=\"937\" data-end=\"970\">Finite Element Analysis (FEA)<\/strong><br data-start=\"970\" data-end=\"973\" \/>Structural, thermal, modal, fatigue, and dynamic analyses using <b>FEA softwares<\/b>. Our FEA services help reduce material usage, increase safety margins, and identify failure points before physical prototyping.<\/p><\/li><li data-start=\"1217\" data-end=\"1470\"><p data-start=\"1219\" data-end=\"1470\"><strong data-start=\"1219\" data-end=\"1257\">Computational Fluid Dynamics (CFD)<\/strong><br data-start=\"1257\" data-end=\"1260\" \/>We simulate fluid flow, heat transfer, and pressure distributions for systems using CFD softwares. Ideal for HVAC systems, enclosures, aerodynamics, and process optimization.<\/p><\/li><li data-start=\"1472\" data-end=\"1634\"><p data-start=\"1474\" data-end=\"1634\"><strong data-start=\"1474\" data-end=\"1514\">Mechanism Design &amp; Motion Simulation<\/strong><br data-start=\"1514\" data-end=\"1517\" \/>Dynamic simulation of linkages, gears, cams, and actuators.<\/p><\/li><li data-start=\"1636\" data-end=\"1813\"><p data-start=\"1638\" data-end=\"1813\"><strong data-start=\"1638\" data-end=\"1679\">Material Selection &amp; Failure Analysis<\/strong><br data-start=\"1679\" data-end=\"1682\" \/>We assist in selecting suitable materials for mechanical strength, wear resistance, corrosion resistance, and thermal properties.<\/p><\/li><\/ul><h3 data-start=\"1820\" data-end=\"1850\"><strong data-start=\"1827\" data-end=\"1850\">Industries We Serve<\/strong><\/h3><ul data-start=\"1852\" data-end=\"1994\"><li data-start=\"1852\" data-end=\"1885\"><p data-start=\"1854\" data-end=\"1885\">Automotive and Transportation<\/p><\/li><li data-start=\"1886\" data-end=\"1911\"><p data-start=\"1888\" data-end=\"1911\">Aerospace and Defense<\/p><\/li><li data-start=\"1912\" data-end=\"1931\"><p data-start=\"1914\" data-end=\"1931\">Energy and HVAC<\/p><\/li><li data-start=\"1932\" data-end=\"1960\"><p data-start=\"1934\" data-end=\"1960\">Machinery and Automation<\/p><\/li><li data-start=\"1961\" data-end=\"1994\"><p data-start=\"1963\" data-end=\"1994\">Consumer Products and Packaging<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-baea1c5\" data-id=\"baea1c5\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-a87a32c elementor-widget elementor-widget-pix-horizontal-tabs\" data-id=\"a87a32c\" data-element_type=\"widget\" data-widget_type=\"pix-horizontal-tabs.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\" \"><div class=\"pix_tabs_container pix-waiting\" data-icons-pos=\"\"><div class=\"nav  nav-pills pix_tabs_btns justify-content-center  pix-pills-1 mb-4 animate-in\" data-anim-type=\"fade-in-up\" role=\"tablist\" data-anim-delay=\"1100\" id=\"v-pills-tab\"  aria-orientation=\"vertical\"><div class=\"nav-item\"><a class=\"nav-link pix-tabs-btn text-24 pix-px-25 py-2 my-2 font-weight-bold  \" data-id=\"6487271\" role=\"tab\" id=\"pix-tab-btn-6487271\" data-toggle=\"pill\" href=\"#pix-tab-6487271\"  aria-controls=\"pix-tab-6487271\"><strong>Automated Welding Robot for Profile Assemblies<\/strong><\/a><\/div><div class=\"nav-item\"><a class=\"nav-link pix-tabs-btn text-24 pix-px-25 py-2 my-2 font-weight-bold  \" data-id=\"320074\" role=\"tab\" id=\"pix-tab-btn-320074\" data-toggle=\"pill\" href=\"#pix-tab-320074\"  aria-controls=\"pix-tab-320074\"><strong>Barrel Tipping Conveyor System<\/strong><\/a><\/div><div class=\"nav-item\"><a class=\"nav-link pix-tabs-btn text-24 pix-px-25 py-2 my-2 font-weight-bold  \" data-id=\"718521\" role=\"tab\" id=\"pix-tab-btn-718521\" data-toggle=\"pill\" href=\"#pix-tab-718521\"  aria-controls=\"pix-tab-718521\"><strong>Fatigue Analysis and Maintenance Planning for Isken Air Preheater<\/strong><\/a><\/div><div class=\"nav-item\"><a class=\"nav-link pix-tabs-btn text-24 pix-px-25 py-2 my-2 font-weight-bold  \" data-id=\"4674090\" role=\"tab\" id=\"pix-tab-btn-4674090\" data-toggle=\"pill\" href=\"#pix-tab-4674090\"  aria-controls=\"pix-tab-4674090\"><strong><\/strong><\/a><\/div><\/div><div class=\"pix_tabs_content animate-in\" data-anim-type=\"fade-in-right\" data-anim-delay=\"1200\"><div class=\"tab-content \"><div class=\"tab-pane  show \" role=\"tabpanel\" data-toggle2=\"tab\" id=\"pix-tab-6487271\" data-bold=\"font-weight-bold\" data-italic=\"\" data-secondary=\"\" data-id=\"6487271\" data-icon=\"\" data-title=\"Automated Welding Robot for Profile Assemblies\" aria-labelledby=\"pix-tab-6487271\"><p><img fetchpriority=\"high\" decoding=\"async\" class=\"size-medium wp-image-15819 aligncenter\" src=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi-300x225.jpg\" alt=\"\" width=\"300\" height=\"225\" srcset=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi-300x225.jpg 300w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi-1024x769.jpg 1024w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi-768x577.jpg 768w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi-600x450.jpg 600w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/05-Kaynak-Robot-Uygulamasi.jpg 1185w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>This system is an <strong data-start=\"296\" data-end=\"338\">industrial robotic welding application<\/strong> designed to perform welding operations on profiles arranged and clamped onto a fixture. The primary goal is to <strong data-start=\"450\" data-end=\"482\">automate the welding process<\/strong> while ensuring high precision and consistent quality.<\/p>\n<p data-start=\"538\" data-end=\"835\">Thanks to the fixture setup, profiles are securely positioned in the correct orientation, enabling the robot to execute <strong data-start=\"658\" data-end=\"691\">accurate and repeatable welds<\/strong>. This automation not only enhances welding quality but also <strong data-start=\"752\" data-end=\"803\">reduces human error, increases production speed<\/strong>, and <strong data-start=\"809\" data-end=\"834\">minimizes labor costs<\/strong>.<\/p><\/div><div class=\"tab-pane  show \" role=\"tabpanel\" data-toggle2=\"tab\" id=\"pix-tab-320074\" data-bold=\"font-weight-bold\" data-italic=\"\" data-secondary=\"\" data-id=\"320074\" data-icon=\"\" data-title=\"Barrel Tipping Conveyor System\" aria-labelledby=\"pix-tab-320074\"><p><img decoding=\"async\" class=\"size-medium wp-image-15820 aligncenter\" src=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/13-Hidrolik-Devirme-Konveyoru-300x239.png\" alt=\"\" width=\"300\" height=\"239\" srcset=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/13-Hidrolik-Devirme-Konveyoru-300x239.png 300w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/13-Hidrolik-Devirme-Konveyoru-768x611.png 768w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/13-Hidrolik-Devirme-Konveyoru.png 1006w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>\u00a0<\/p>\n<p data-start=\"241\" data-end=\"505\">This tipping conveyor is a specially designed system that enables the <strong data-start=\"311\" data-end=\"374\">controlled tilting of barrels and similar cylindrical items<\/strong> transported via a conveyor line. The tipping operation is powered by <strong data-start=\"444\" data-end=\"467\">hydraulic cylinders<\/strong>, ensuring smooth and reliable motion.<\/p>\n<p data-start=\"507\" data-end=\"797\">The conveyor itself features a <strong data-start=\"538\" data-end=\"564\">roller-based structure<\/strong>, allowing for efficient and low-friction transport of heavy loads. Once the barrel reaches the tipping station, the hydraulic mechanism rotates it into the desired position, making downstream processes <strong data-start=\"767\" data-end=\"796\">easier, safer, and faster<\/strong>.<\/p><\/div><div class=\"tab-pane  show \" role=\"tabpanel\" data-toggle2=\"tab\" id=\"pix-tab-718521\" data-bold=\"font-weight-bold\" data-italic=\"\" data-secondary=\"\" data-id=\"718521\" data-icon=\"\" data-title=\"Fatigue Analysis and Maintenance Planning for Isken Air Preheater\" aria-labelledby=\"pix-tab-718521\"><p><img decoding=\"async\" class=\"size-medium wp-image-15813 aligncenter\" src=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-300x212.jpg\" alt=\"\" width=\"300\" height=\"212\" srcset=\"https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-300x212.jpg 300w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-1024x724.jpg 1024w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-768x543.jpg 768w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-1536x1086.jpg 1536w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-2048x1448.jpg 2048w, https:\/\/simutek.com.tr\/en\/wp-content\/uploads\/2025\/08\/1307179_overview_02-1320x933.jpg 1320w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<p data-start=\"413\" data-end=\"731\">The <strong data-start=\"417\" data-end=\"434\">air preheater<\/strong> (APH) in the \u0130sken Power Plant is a critical heat recovery component designed to improve boiler efficiency by preheating the combustion air using flue gas. Given its continuous operation under <strong data-start=\"628\" data-end=\"679\">thermal cycling, vibration, and corrosive gases<\/strong>, the APH is subjected to fatigue loading over time.<\/p>\n<hr data-start=\"733\" data-end=\"736\" \/>\n<h3 data-start=\"738\" data-end=\"765\"><strong data-start=\"745\" data-end=\"765\">Fatigue Analysis<\/strong><\/h3>\n<p data-start=\"767\" data-end=\"917\">A detailed fatigue analysis is essential to evaluate the <strong data-start=\"824\" data-end=\"848\">structural integrity<\/strong> of rotating and stationary components of the air preheater, such as:<\/p>\n<ul data-start=\"919\" data-end=\"1045\">\n<li data-start=\"919\" data-end=\"940\">\n<p data-start=\"921\" data-end=\"940\">Rotor hub and shaft<\/p>\n<\/li>\n<li data-start=\"941\" data-end=\"976\">\n<p data-start=\"943\" data-end=\"976\">Sector plates and sealing systems<\/p>\n<\/li>\n<li data-start=\"977\" data-end=\"1014\">\n<p data-start=\"979\" data-end=\"1014\">Support arms and bearing assemblies<\/p>\n<\/li>\n<li data-start=\"1015\" data-end=\"1045\">\n<p data-start=\"1017\" data-end=\"1045\">Housing and duct connections<\/p>\n<\/li>\n<\/ul>\n<p data-start=\"1047\" data-end=\"1108\">The following factors are considered in the fatigue analysis:<\/p>\n<ul data-start=\"1110\" data-end=\"1461\">\n<li data-start=\"1110\" data-end=\"1178\">\n<p data-start=\"1112\" data-end=\"1178\"><strong data-start=\"1112\" data-end=\"1143\">Thermal stress fluctuations<\/strong> due to startup and shutdown cycles<\/p>\n<\/li>\n<li data-start=\"1179\" data-end=\"1249\">\n<p data-start=\"1181\" data-end=\"1249\"><strong data-start=\"1181\" data-end=\"1208\">Cyclic mechanical loads<\/strong> from rotation and flow-induced vibration<\/p>\n<\/li>\n<li data-start=\"1250\" data-end=\"1313\">\n<p data-start=\"1252\" data-end=\"1313\"><strong data-start=\"1252\" data-end=\"1282\">Corrosive wear and erosion<\/strong>, accelerating crack initiation<\/p>\n<\/li>\n<li data-start=\"1314\" data-end=\"1461\">\n<p data-start=\"1316\" data-end=\"1461\"><strong data-start=\"1316\" data-end=\"1349\">Finite Element Analysis (FEA)<\/strong> is typically used to identify high-stress zones and predict life expectancy under realistic loading conditions.<\/p>\n<\/li>\n<\/ul><\/div><div class=\"tab-pane  show \" role=\"tabpanel\" data-toggle2=\"tab\" id=\"pix-tab-4674090\" data-bold=\"font-weight-bold\" data-italic=\"\" data-secondary=\"\" data-id=\"4674090\" data-icon=\"\" data-title=\"\" aria-labelledby=\"pix-tab-4674090\"><\/div><\/div><\/div><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f0e101e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f0e101e\" data-element_type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-e91aa4d\" data-id=\"e91aa4d\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-c914dd6\" data-id=\"c914dd6\" data-element_type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap\">\n\t\t\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>We specialize in delivering cutting-edge mechanical design and analysis solutions tailored to your engineering challenges. Whether you&#8217;re developing a new product or optimizing an existing system, our expertise ensures robust, efficient, and innovative results. Our Capabilities 3D CAD Modeling &amp;&#8230;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"content-type":"","footnotes":""},"class_list":["post-15817","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v25.9 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Mechanical Design &amp; Analysis - Simutek Engineering<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/simutek.com.tr\/en\/mechanical-design-analysis\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mechanical Design &amp; Analysis - Simutek Engineering\" \/>\n<meta property=\"og:description\" content=\"We specialize in delivering cutting-edge mechanical design and analysis solutions tailored to your engineering challenges. 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